DONE RIGHT.
AT THE SPEED OF LIGHT.

Matthews Lightning Pick is the best-of-breed solution for pick-to-light, put walls, pack-to-light, picking carts and other light-directed picking and sorting systems that boost omnichannel order fulfillment speed and accuracy.

Lightning Pick News Page

MULTI-MODAL PICK-TO-LIGHT SYSTEMS

NEW MODERN MATERIALS HANDLING ARTICLE

Matthews Lightning Pick is featured in MMH’s new article on how pick-to-light and put walls are effectively collaborating with AS/RS, AMRs, and other goods-to-person technologies to create new fulfillment applications.

PICK-TO-LIGHT

LIGHT-DIRECTED FULFILLMENT

Pick-to-Light is the fastest operator-based piece picking methodology available for order fulfillment. Matthews Lightning Pick rapidly boosts pick rate productivity and accuracy by quickly directing employees to the correct products and quantities required for an order.

MANUFACTURING BY LIGHT

Employee using pick to light for kitting

PICK-TO-LIGHT FOR ERROR PROOFING

Light up lean manufacturing initiatives with light-directed error proofing systems that improve quality and eliminate defects for parts picking, kitting, assembly, sequencing, and other tasks. Available for a full range of application sizes and levels of complexity.

PUT WALLS

Employee sorting orders with put wall

ECOMMERCE ORDER SORTATION

Put walls are an efficient way to sort containers filled with batch-picked, mixed-SKU merchandise into individual ecommerce and direct-to-consumer orders. Lights on put wall cubbies direct fast and precise order sortation, plus systems can also be configured for light-directed pack-out.

PICKING CARTS

Woman Batch Picking with Pick to Light Cart

MOBILE BATCH PICKING

Lightning Pick’s patented Perpetual Picking software, RF and pick-to-light technologies transform manual order picking carts into mobile batch pick and put systems. Maximize the efficiency of every employee’s pick path  throughout the distribution center with Lightning Pick carts.

PACK-TO-LIGHT

put to store system using pack to light system

RETAIL STORE REPLENISHMENT

Also called put-to-store, Lightning Pick pack-to-light solutions improves retail store replenishment. Employees scan full cases of merchandise, then lights direct them to store cartons requiring that product. Pack systems are ideal for fast flow-through operations.

LIGHT SLEDS

Employee using pick to light sled for cluster picking orders

CLUSTER PICKING SOLUTION

Cluster picking enables employees to pick multiple orders simultaneously in the same area or zone. The Lightning Pick Light Sled combines the advantages of pick-to-cart, pick-to-conveyor, pick-to-light and put-to-light order fulfillment methodologies to more efficiently and accurately cluster pick.

COMPLEMENTARY APPLICATIONS

CONTAINER ROUTING

container routing system moving cartons to pick-to-light area

FAST, FLOW-THROUGH ROUTING

Lightning Pick offers intelligent container routing control systems to perfectly sync material flow with Lightning Pick-controlled pick areas and other value-add automation areas.

RF PICKING

Carton Scan for RF Picking

HIGH-ACCURACY PAPERLESS PICKING

RF Picking offers a cost-effective pick automation alternative for applications with a large number of products, and volumes that do not justify lights at every pick face.

QC WORKSTATIONS

employee QC scanning cartons for quality

AUTOMATE QUALITY CONTROL

Check order quality against the Lightning Pick real-time database with LP QC Workstations. Lightning Pick’s solutions boost quality control efficiencies over paper-based processes.

PRINT AND APPLY LABELING

Print and Apply Labeling on a Carton

FLEXIBLE CARTON LABELING SYSTEMS

Lightning Pick offers turnkey, integrated, print-and-apply labeling solutions, ready to meet any compliance standards and requirements.

ORDER FINISHING SYSTEMS

Automated document insertion adding collateral to a carton

COMPLETE FULFILLMENT AUTOMATION

Add automated carton labeling, boxing or bagging, check-weighing, scan verification, manifesting, and other order completion technologies to your pick, put or cart systems

Applications

E-commerce order fulfillment

Retail store order replenishment

Returns processing

Secondary batch pick sortation

Kitting

Putaway

Order consolidation

Track & trace validation

Error proofing

Parts picking

Kanban assembly

Line sequencing

Build-to-order

Industries

Third-Party Logistics and Fulfillment (3PL and 3PF)

Omnichannel Retail

E-commerce & Direct-to-Consumer

Manufacturing

Pharmaceutical

Medical

Direct marketing

Grocery & Convenience

Computers, Mobile Technologies & Electronics

Health & Beauty

Vitamins & Nutraceuticals

Automotive

Food and Beverage

Media

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