DONE RIGHT.
AT THE SPEED OF LIGHT

Our technologies automate picking, kitting, sorting, assembly, and other material handling tasks.

Lightning Pick boosts speed and quality throughout your supply chain, from manufacturing through order fulfillment.

INCREASE PICK RATE PRODUCTIVITY AND ORDER ACCURACY.

Pick-to-light devices surrounding employee

LEADING THE WAY IN PICK-TO-LIGHT SYSTEMS

Lightning Pick is the most advanced fulfillment systems platform available for pick-to-light, put walls, order picking carts, pack-to-light, and other paperless picking systems.

Intelligent software, a flexible hardware architecture, and 30 years of industry expertise deliver reliable, scalable solutions that are trusted by some of the world’s best brands to increase material handling speed and precision throughout their supply chains.

Learn more about proven applications, industries we’ve served, and the solutions specifically engineered to meet your unique process requirements.

APPLICATIONS

Piece Picking AKA Broken Case Picking or Item Picking

Ecommerce Order Fulfillment

Omnichannel Order Fulfillment

Retail Store Order Replenishment

Returns Processing

Kitting

Sorting

Error Proofing

Parts Picking

Kanban Assembly

Line Sequencing

Build-to-Order

Discrete Manufacturing

Secondary Batch Pick Sortation

Putaway

Order Consolidation

Track and Trace Validation

INDUSTRIES

Ecommerce & Direct-to-Consumer

Third-Party Logistics and Fulfillment (3PL and 3PF)

Omnichannel Retail

Manufacturing

Egrocery

Pharmaceutical

Medical

Direct Marketing

Grocery & Convenience

Computers, Mobile Technologies & Electronics

Health & Beauty

Vitamins & Nutraceuticals

Automotive

Food and Beverage

Media

pick-to-light hardware introductionPICK-TO-LIGHT 101 GUIDE

What you need to know about light-directed picking technologies

Order picking represents the largest expense in your operation and a big opportunity for improvement. There are many picking technologies, but which is best for your business?

Read our new guide introducing pick-to-light systems and where they work best. 

PICK-TO-LIGHT

LIGHT-DIRECTED FULFILLMENT

Pick-to-Light is the fastest operator-based piece picking methodology available for order fulfillment. Lightning Pick rapidly boosts pick rate productivity and accuracy by quickly directing employees to the correct products and quantities required for an order.

MANUFACTURING BY LIGHT

Employee using pick to light for kitting

PICK-TO-LIGHT FOR ERROR PROOFING

Light up lean manufacturing initiatives with light-directed error proofing systems that improve quality and eliminate defects for parts picking, kitting, assembly, sequencing, and other tasks. Available for a full range of application sizes and levels of complexity.

PUT WALLS

Employee sorting orders with put wall

ECOMMERCE ORDER SORTATION

Put walls are an efficient way to sort containers filled with batch-picked, mixed-SKU merchandise into individual ecommerce and direct-to-consumer orders. Lights on put wall cubbies direct fast and precise order sortation, plus systems can also be configured for light-directed pack-out.

PICKING CARTS

Woman Batch Picking with Pick to Light Cart

MOBILE BATCH PICKING

Our picking carts are low-cost, high efficiency order fulfillment solutions, supporting batch or cluster picks of multiple orders simultaneously. Carts dramatically increase picking speed while improving worker efficiency and ergonomics by reducing the number of trips through the warehouse.

PACK-TO-LIGHT

put to store system using pack to light system

RETAIL STORE REPLENISHMENT

Also called put-to-store, Lightning Pick pack-to-light solutions improves retail store replenishment. Employees scan full cases of merchandise, then lights direct them to store cartons requiring that product. Pack systems are ideal for fast flow-through operations.

LIGHT SLEDS

Employee using pick to light sled for cluster picking orders

CLUSTER PICKING SOLUTION

Cluster picking enables employees to pick multiple orders simultaneously in the same area or zone. The Lightning Pick Light Sled combines the advantages of pick-to-cart, pick-to-conveyor, pick-to-light and put-to-light order fulfillment methodologies to more efficiently and accurately cluster pick.

COMPLEMENTARY APPLICATIONS

CONTAINER ROUTING

container routing system moving cartons to pick-to-light area

FAST, FLOW-THROUGH ROUTING

Lightning Pick offers intelligent container routing control systems to perfectly sync material flow with Lightning Pick-controlled pick areas and other value-add automation areas.

QC WORKSTATIONS

employee QC scanning cartons for quality

AUTOMATE QUALITY CONTROL

Check order quality against the Lightning Pick real-time database with LP QC Workstations. Lightning Pick’s solutions boost quality control efficiencies over paper-based processes.

ORDER FINISHING SYSTEMS

Automated document insertion adding collateral to a carton

COMPLETE FULFILLMENT AUTOMATION

Add automated carton labeling, boxing or bagging, check-weighing, scan verification, manifesting, and other order completion technologies to your pick, put or cart systems

PRINT AND APPLY LABELING

Print and Apply Labeling on a Carton

FLEXIBLE CARTON LABELING SYSTEMS

Lightning Pick offers turnkey, integrated, print-and-apply labeling solutions, ready to meet any compliance standards and requirements.

Privacy Policy | Legal/Terms of Use | © Matthews Automation 2026. All rights reserved.

Log in with your credentials

Forgot your details?

I Agree
We use cookies to give you a better experience. By continuing to use our site, you are agreeing to the use of cookies as set in our privacy policy.