Advantages.

Advantages_LightningPick

Light-directed order picking: Fast, accurate and cost-effective.

What is light-directed picking?

Light-directed order fulfillment systems use light indicator modules mounted to shelving, flow rack, work benches, pallet rack and/or other storage locations. Whenever product is needed from a particular location, the corresponding indicator illuminates, drawing attention where action is required. The operator picks the displayed product quantity, then confirms the pick by pressing the lighted button.

Fast Speeds.

By lighting the exact location (or locations) needed, light-directed picking is acknowledged to be the fastest operator-based picking strategy available. In the time it takes to hear and interpret a location number, or read a location number from a pick list of an RF terminal screen, the pick-to-light operator is already making the pick.

High Accuracy.

Getting the operator to the right location each time greatly simplifies the picking process. Easy-to-complete tasks that are easily replicated dramatically increase pick accuracy.

Hands-Free & Paperless.

No more pick sheets to handle or tally marks to record. Operators simply scan an order number on the carton or tote — and the system does the rest. Paperless picking reduces costs, reduces errors and streamlines operations.

Simultaneous.

Other computer-based solutions, like radio-frequency (RF) and voice terminals are sequential in operation. The equipment is only capable of showing what the computer thinks should be the next pick. In a light-directed picking system, ALL required pick locations in an area light up at once. This allows the operator to choose the best pick path and even pick in both directions.

Team-Based.

Operators in a light-directed system work in assembly line fashion. Each worker’s area is called a zone. Orders are passed from zone to zone on a conveyor, cart or other transport mechanism. This assembly line approach further enhances productivity by reducing walking.

Cost-Effective.

Light-directed picking has been around for more than 30 years. Originally, only the largest facilities with the fastest processing requirements could afford it. Recent advances in technology, plus the advent of Windows-based computer systems, have brought the cost within reach of nearly all order fulfillment operations.

The Lightning Pick Advantage

Software Innovation

Hardware Advantages

LIGHTNING PICK SOLUTIONS

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Pick-to-Light for Order Fulfillment
September 23, 2013August 15, 2022, Primary Products, automated order picking, digital picking, each picking, error-proofing, lean manufacturing, light-directed picking, lightningpick, LP primary product, order fulfillment systems, order picking, order picking systems, pack-to-light, paperless order picking systems, paperless picking, pick by light, Pick-to-Light, pick-to-light systems, pick-to-light technology, picktolight, put-to-light, warehouse picking software, 0

Pick-to-Light Light Directed Picking for Order Fulfillment Pick-to-light is acknowledged to be the fastest operator-based picking strategy available to...
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Pick-to-Light for Manufacturing
September 23, 2013August 12, 2022, Primary Products, 0 defects, 6 sigma quality, automated manufacturing, BTO, build to light, build to order, build2light, CI, continuous improvement, digital picking, discrete manufacturing, error-proofing, JIT, just in time, kaizen, kanban, kitting to light, lean manufacturing, light curtains, light directed assembly, light-directed lean, light-directed picking, Lightning Pick, lightningpick, LP Pick for Manufacturing, made to order, make to order, MTO, paperless picking, parts assembly, parts picking, PCC, pick by light for manufacturing, Pick-to-Light, pick-to-light assembly, pick-to-light error proofing, pick-to-light for manufacturing, poka yoke, professional control, pull production, QC, quality picking, RF picking, Six Sigma, six-sigma-quality, TCM, total quality management, voice picking, Voice-directed picking, zero defects, 0

Pick-to-Light for Manufacturing Raynor Garage Door Case Study Since 1944, Raynor has been an industry leading manufacturer of commercial...
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Put-to-Light
September 23, 2013July 26, 2022, Primary Products, batch picking, e-commerce order fulfillment, light-directed picking, light-directed sortation, lightningpick, LP primary product, LP Put, order fulfillment systems, order picking systems, order sortation, pack-to-light, paperless order picking systems, paperless picking, Pick-to-Light, PTL, put by light, Put Wall, put walls, put workstations, put-to-light, put-to-light systems, puttolight, putwall, putwalls, 0

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 PUT-TO-LIGHT HIGH-SPEED ORDER SORTATION SYSTEM Ecommerce Order Fulfillment Put Walls The LP Put solution optimizes batch picking and...
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Light Frames
July 28, 2017October 21, 2020, Primary Products, batch picking, e-commerce order fulfillment, light-directed picking, light-directed sortation, lightningpick, LP primary product, LP Put, order fulfillment systems, order picking systems, order sortation, pack-to-light, paperless order picking systems, paperless picking, Pick-to-Light, PTL, put by light, Put Wall, put walls, put workstations, put-to-light, put-to-light systems, puttolight, 0

Light Frames Portable Light Directed Order Picking Frames. Mere inches thick, portable or fixed light frames are sturdy, welded...
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Pack-to-Light
September 23, 2013January 24, 2022, Primary Products, LP Pack, pack-to-light, put to store, store order replenishment, 0

Pack-to-Light Put-to-light for retail store replenishment. Not all put-to-light applications are the same. LP Pack provides a highly sophisticated...
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Picking Carts
September 23, 2013December 29, 2022, Primary Products, automated picking cart, batch picking carts, LP Cart, LP primary product, pick carts, picking carts, RF picKart, 0

Picking Carts Batch Picking and Sortation System. Lightning Pick's cart-based applications optimize batch picking operations by reducing walking/travel time,...
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LP Light Sled
August 20, 2015June 2, 2017, Primary Products, Cluster picking, LP Light Sled, LP primary product, mobile pick-to-light, pick and put to light, Pick-to-Light, 0

LP Light Sled Optimize cluster picking efficiency. Easy to learn and use, the LP Light Sled combines the benefits...
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Light Tower
June 30, 2021July 1, 2021, Primary Products, Cluster picking, LP Light Sled, LP primary product, mobile pick-to-light, pick and put to light, Pick-to-Light, 0

Pick-MAX Light Tower Pick-to-Light System for Goods-to-Person Picking Pick-MAX Light Towers add the speed and accuracy of pick-to-light to...
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LP Zone Free
August 20, 2015October 21, 2020, Primary Products, bucket brigade picking, LP primary product, LP Zone Free, mpower pick, mpower platform, pick and put to light, Pick-to-Light, pick-to-light on conveyor, put-to-light, VDT, virtual data tag, warehouse control system, zone free pick-to-light, zone free picking, Zoneless picking, 0

LP Zone Free Zoneless, scan-free, box-to-picker solution. The LP Zone Free automated box-to-picker solution empowers pickers to achieve higher...
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Complementary Applications
September 2, 2015October 21, 2020, Primary Products, automated bagging, automated box, automated document insertion, Container routing, PANDA, pick by light, Pick-to-Light, print & apply labeling, print and apply labeling, QC workstation, RF picking, voice picking, Voice-directed picking, 0

Complementary Applications Enhance your light-directed picking system with multiple add-on technologies. Lightning Pick offers complementary picking technologies and automation...

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