Lightning_Pick_Put_Walls

Put-to-Light

Light-directed order sortation.

The LP Put solution optimizes batch picking and high-speed sortation operations with a process sometimes called pick-to-light in reverse. With put-to-light, operators scan an item and the locations representing a store or customer needing that item illuminate. From straightforward scan-and-put workstations and put walls, to more complex sortation applications, LP Put offers options that maximize speed and accuracy.

LightningPick_Put_wall

Scan and Sort to Light.

Upon arrival at the put-to-light sorting area, each item is scanned. This triggers the light-directed picking modules to illuminate at every put location where the item is required to complete the order. Pickers distribute the items accordingly, and extinguish the light once the task is complete. After an order is filled, the light-directed picking module indicates that the order is complete and ready to ship.

Lightning Pick Put-to-Light back side Pull direction

Manage Large Numbers of SKUs.

Unlike systems that require lights at every pick face, put light modules are associated with sort locations (empty bins, totes or shelves) that correspond to individual orders. Lightning Pick’s unique put solution also offers lights on the opposite side of the put wall or station. When individual orders are completed, a light illuminates to alert packing personnel.

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The Lightning Pick Advantage.

Put-to-light is a space-efficient and economical method of fast, high-quality order sortation for companies with a large number of SKUs. Lightning Pick’s put walls, put workstations and other put-to-light solutions offer major operational efficiency gains, additional capacity and increased visibility into order progress and productivity rates.

Lightning Pick Pickman

Applications

E-commerce order fulfillment
Returns processing
Secondary batch pick sortation
Store order fulfillment
Putaway and replenishment
Kitting processes
Order consolidation

Special Features

Touchless Light Modules | Bin Illumination

To further increase speed, accuracy and throughput, LP Put Wall systems can now be enhanced with LED lighting and/or a photo-eye sensor for touchless task confirmation.

PUT BROCHURE

lightningPick_put-to-light

E-commerce Order Fulfillment Brochure

► DOWNLOAD

VIDEO

Put-to-Light Video

► System Introduction Demo

See a tote of batch-picked, mixed-SKU merchandise be sorted into individual direct-to-consumer or e-commerce orders. When orders are complete, lights on the other side of the put station illuminate for pack-out alerts.

CASE STUDY

put by light station

Put-to-Light: E-commerce Order Fulfillment

► Trans World Entertainment

Trans World, a music and media retailer, uses Lightning Pick’s put-to-light for faster, more accurate e-commerce order fulfillment. LP Put is tightly integrated with their WMS and a new shipping software to provide a complete sort-and-ship solution.

LIGHTNING PICK SOLUTIONS

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Pick-to-Light for Order Fulfillment
September 23, 2013March 30, 2017, Primary Products, automated order picking, digital picking, error-proofing, lean manufacturing, light-directed picking, lightningpick, LP Pick, LP primary product, order fulfillment systems, order picking, order picking systems, pack-to-light, paperless order picking systems, paperless picking, pick by light, Pick-to-Light, pick-to-light systems, pick-to-light technology, picktolight, poka yoke, PTL, put-to-light, 0

Pick-to-Light For Order Fulfillment Light-directed order picking. Pick-to-light is acknowledged to be the fastest operator-based picking strategy available to...
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Pick-to-Light for Manufacturing
September 23, 2013December 7, 2016, Primary Products, 0 defects, 6 sigma quality, automated manufacturing, BTO, build to light, build to order, build2light, CI, continuous improvement, digital picking, discrete manufacturing, error-proofing, JIT, just in time, kaizen, kanban, kitting to light, lean manufacturing, light curtains, light directed assembly, light-directed lean, light-directed picking, Lightning Pick, lightningpick, LP Pick for Manufacturing, made to order, make to order, MTO, paperless picking, parts assembly, parts picking, PCC, pick by light for manufacturing, Pick-to-Light, pick-to-light assembly, pick-to-light error proofing, pick-to-light for manufacturing, poka yoke, professional control, pull production, QC, quality picking, RF picking, Six Sigma, six-sigma-quality, TCM, total quality management, voice picking, Voice-directed picking, zero defects, 0

Pick-to-Light for Manufacturing Lighting up lean manufacturing. Pick-to-light is an ideal poka-yoke (error proofing) device for reducing errors and...
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Pack-to-Light
September 23, 2013December 7, 2016, Primary Products, LP Pack, pack-to-light, put to store, store order replenishment, 0

Pack-to-Light Put-to-light for retail store replenishment. Not all put-to-light applications are the same. LP Pack provides a highly sophisticated...
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Picking Carts
September 23, 2013December 7, 2016, Primary Products, automated picking cart, batch picking carts, LP Cart, LP primary product, pick carts, picking carts, RF picKart, 0

Picking Carts Batch Picking and Sortation System. Lightning Pick's cart-based applications optimize batch picking operations by reducing walking/travel time,...
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LP Light Sled
August 20, 2015June 2, 2017, Primary Products, Cluster picking, LP Light Sled, LP primary product, mobile pick-to-light, pick and put to light, Pick-to-Light, 0

LP Light Sled Optimize cluster picking efficiency. Easy to learn and use, the LP Light Sled combines the benefits...
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LP Zone Free
August 20, 2015November 29, 2016, Primary Products, bucket brigade picking, LP primary product, LP Zone Free, mpower pick, mpower platform, pick and put to light, Pick-to-Light, pick-to-light on conveyor, put-to-light, VDT, virtual data tag, warehouse control system, zone free pick-to-light, zone free picking, Zoneless picking, 0

LP Zone Free Zoneless, scan-free, box-to-picker solution. The LP Zone Free automated box-to-picker solution empowers pickers to achieve higher...
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Complementary Applications
September 2, 2015May 26, 2017, Primary Products, automated bagging, automated box, automated document insertion, Container routing, PANDA, pick by light, Pick-to-Light, print & apply labeling, print and apply labeling, QC workstation, RF picking, voice picking, Voice-directed picking, 0

Complementary Applications Enhance your light-directed picking system with multiple add-on technologies. Lightning Pick offers complementary picking technologies and automation...

LP COMPLEMENTARY APPLICATIONS

RF Picking

QC Workstations

Container Routing

Print-and-Apply Labeling

Order Finishing Systems

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