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Pack-to-Light

Put-to-light for retail store replenishment.

Not all put-to-light applications are the same. LP Pack provides a highly sophisticated put-to-light solution specifically engineered for distribution centers servicing retail stores. Also called pack-to-light or put-to-store, LP Pack is ideal for retail store replenishment, and optimizes cross-docking operations where a percentage of full case quantities are broken down to store level cartons.

Put-to-Light store sortation

Put-to-Store Sortation.

Cases of merchandise are routed to the DC’s break pack area. An operator scans the case and lights illuminate, directing quick sortation of the product to the right store carton and in the right unit quantities. Once the product is put to the store carton, the light module is extinguished to confirm the activity was completed.

Pack to light system for store cartons above and below rack.

Easily Add Capacity.

Lightning Pick’s cable-free light module design gives LP Pack the scalability and flexibility to quickly accommodate store location changes, and growth in a wide variety of rack and conveyor configurations. Further, a variety of advanced, integrated RF scanning technology options enable additional task management — along with the lights.

Full case sortation to store level carton quantities with the LP Pack-to-Light put system.

Faster Flow-Through.

Lightning Pick’s powerful pack-to-light software successfully manages flow-through sortation processes throughout multiple distribution centers and across demanding supply networks. Manage a variety of specific process requirements through Lightning Pick at one or more fulfillment centers.

Lightning Pick Pickman

Special Features

Carton-level manifest updates.
Labor productivity data.
Warehouse Control System (WCS) integration.
Interface with workforce planning tools.
Real-time event messaging.
Push/pull inventory techniques.
Manages multiple open purchase orders (POs).
Close carton and split case capability.
Scan product UPC option.
Multi-case distributions.
Dynamic zoning.

VIDEO

Pack-to-Light Video

► Tuesday Morning

Closeout merchandise retailer Tuesday Morning uses LP Pack to quickly push product from their distribution center out to their retail stores, and in front of customers. Watch this Speed Challenge case study video produced by DC Velocity.

CASE STUDY

Put to Light for retail store replenishment

Pack-to-Light: Apparel and Accessories Retail

► Charlotte Russe

Charlotte Russe utilizes Lightning Pick’s pack-to-light solution to efficiently break down full cases of merchandise into store cartons. Unique software enables them to add more store locations without adding to the physical layout of their distribution center.

LIGHTNING PICK SOLUTIONS

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Pick-to-Light for Order Fulfillment
September 23, 2013July 28, 2017, Primary Products, automated order picking, digital picking, error-proofing, lean manufacturing, light-directed picking, lightningpick, LP Pick, LP primary product, order fulfillment systems, order picking, order picking systems, pack-to-light, paperless order picking systems, paperless picking, pick by light, Pick-to-Light, pick-to-light systems, pick-to-light technology, picktolight, poka yoke, PTL, put-to-light, 0

Pick-to-Light Light Directed Picking for Order Fulfillment Pick-to-light is acknowledged to be the fastest operator-based picking strategy available to...
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September 23, 2013December 7, 2016, Primary Products, 0 defects, 6 sigma quality, automated manufacturing, BTO, build to light, build to order, build2light, CI, continuous improvement, digital picking, discrete manufacturing, error-proofing, JIT, just in time, kaizen, kanban, kitting to light, lean manufacturing, light curtains, light directed assembly, light-directed lean, light-directed picking, Lightning Pick, lightningpick, LP Pick for Manufacturing, made to order, make to order, MTO, paperless picking, parts assembly, parts picking, PCC, pick by light for manufacturing, Pick-to-Light, pick-to-light assembly, pick-to-light error proofing, pick-to-light for manufacturing, poka yoke, professional control, pull production, QC, quality picking, RF picking, Six Sigma, six-sigma-quality, TCM, total quality management, voice picking, Voice-directed picking, zero defects, 0

Pick-to-Light for Manufacturing Lighting up lean manufacturing. Pick-to-light is an ideal poka-yoke (error proofing) device for reducing errors and...
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Light Frames
July 28, 2017July 28, 2017, Primary Products, batch picking, e-commerce order fulfillment, light-directed picking, light-directed sortation, lightningpick, LP primary product, LP Put, order fulfillment systems, order picking systems, order sortation, pack-to-light, paperless order picking systems, paperless picking, Pick-to-Light, PTL, put by light, Put Wall, put walls, put workstations, put-to-light, put-to-light systems, puttolight, 0

Light Frames Portable Light Directed Order Picking Frames. Mere inches thick, portable or fixed light frames are sturdy, welded...
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September 23, 2013July 17, 2020, Primary Products, batch picking, e-commerce order fulfillment, light-directed picking, light-directed sortation, lightningpick, LP primary product, LP Put, order fulfillment systems, order picking systems, order sortation, pack-to-light, paperless order picking systems, paperless picking, Pick-to-Light, PTL, put by light, Put Wall, put walls, put workstations, put-to-light, put-to-light systems, puttolight, putwall, putwalls, 0

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LP Light Sled
August 20, 2015June 2, 2017, Primary Products, Cluster picking, LP Light Sled, LP primary product, mobile pick-to-light, pick and put to light, Pick-to-Light, 0

LP Light Sled Optimize cluster picking efficiency. Easy to learn and use, the LP Light Sled combines the benefits...
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September 23, 2013December 7, 2016, Primary Products, automated picking cart, batch picking carts, LP Cart, LP primary product, pick carts, picking carts, RF picKart, 0

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LP Zone Free
August 20, 2015November 29, 2016, Primary Products, bucket brigade picking, LP primary product, LP Zone Free, mpower pick, mpower platform, pick and put to light, Pick-to-Light, pick-to-light on conveyor, put-to-light, VDT, virtual data tag, warehouse control system, zone free pick-to-light, zone free picking, Zoneless picking, 0

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Complementary Applications
September 2, 2015May 26, 2017, Primary Products, automated bagging, automated box, automated document insertion, Container routing, PANDA, pick by light, Pick-to-Light, print & apply labeling, print and apply labeling, QC workstation, RF picking, voice picking, Voice-directed picking, 0

Complementary Applications Enhance your light-directed picking system with multiple add-on technologies. Lightning Pick offers complementary picking technologies and automation...

LP COMPLEMENTARY APPLICATIONS

RF Picking

QC Workstations

Container Routing

Print-and-Apply Labeling

Order Finishing Systems

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