Pack-to-Light

Put-to-light for retail store replenishment.

Not all put-to-light applications are the same. LP Pack provides a highly sophisticated put-to-light solution specifically engineered for distribution centers servicing retail stores. Also called pack-to-light or put-to-store, LP Pack is ideal for retail store replenishment, and optimizes cross-docking operations where a percentage of full case quantities are broken down to store level cartons.

Put-to-Light store sortation

Put-to-Store Sortation.

Cases of merchandise are routed to the DC’s break pack area. An operator scans the case and lights illuminate, directing quick sortation of the product to the right store carton and in the right unit quantities. Once the product is put to the store carton, the light module is extinguished to confirm the activity was completed.

Pack to light system for store cartons above and below rack.

Easily Add Capacity.

Lightning Pick’s cable-free light module design gives LP Pack the scalability and flexibility to quickly accommodate store location changes, and growth in a wide variety of rack and conveyor configurations. Further, a variety of advanced, integrated RF scanning technology options enable additional task management — along with the lights.

Full case sortation to store level carton quantities with the LP Pack-to-Light put system.

Faster Flow-Through.

Lightning Pick’s powerful pack-to-light software successfully manages flow-through sortation processes throughout multiple distribution centers and across demanding supply networks. Manage a variety of specific process requirements through Lightning Pick at one or more fulfillment centers.

Lightning Pick Pickman

Special Features

  • Carton-level manifest updates.
  • Labor productivity data.
  • Warehouse Control System (WCS) integration.
  • Interface with workforce planning tools.
  • Real-time event messaging.
  • Push/pull inventory techniques.
  • Manages multiple open purchase orders (POs).
  • Close carton and split case capability.
  • Scan product UPC option.
  • Multi-case distributions.
  • Dynamic zoning.
VIDEO

Pack-to-Light Video

► Tuesday Morning

Closeout merchandise retailer Tuesday Morning uses LP Pack to quickly push product from their distribution center out to their retail stores, and in front of customers. Watch this Speed Challenge case study video produced by DC Velocity.

CASE STUDY
Put to Light for retail store replenishment

Pack-to-Light: Apparel and Accessories Retail 

► Charlotte Russe

Charlotte Russe utilizes Lightning Pick’s pack-to-light solution to efficiently break down full cases of merchandise into store cartons. Unique software enables them to add more store locations without adding to the physical layout of their distribution center.

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