Put-to-light for retail store replenishment.
Not all put-to-light applications are the same. LP Pack provides a highly sophisticated put-to-light solution specifically engineered for distribution centers servicing retail stores. Also called pack-to-light or put-to-store, LP Pack is ideal for retail store replenishment, and optimizes cross-docking operations where a percentage of full case quantities are broken down to store level cartons.
Cases of merchandise are routed to the DC’s break pack area. An operator scans the case and lights illuminate, directing quick sortation of the product to the right store carton and in the right unit quantities. Once the product is put to the store carton, the light module is extinguished to confirm the activity was completed.
Easily Add Capacity.
Lightning Pick’s cable-free light module design gives LP Pack the scalability and flexibility to quickly accommodate store location changes, and growth in a wide variety of rack and conveyor configurations. Further, a variety of advanced, integrated RF scanning technology options enable additional task management — along with the lights.
Lightning Pick’s powerful pack-to-light software successfully manages flow-through sortation processes throughout multiple distribution centers and across demanding supply networks. Manage a variety of specific process requirements through Lightning Pick at one or more fulfillment centers.
- Carton-level manifest updates.
- Labor productivity data.
- Warehouse Control System (WCS) integration.
- Interface with workforce planning tools.
- Real-time event messaging.
- Push/pull inventory techniques.
- Manages multiple open purchase orders (POs).
- Close carton and split case capability.
- Scan product UPC option.
- Multi-case distributions.
- Dynamic zoning.
Closeout merchandise retailer Tuesday Morning uses LP Pack to quickly push product from their distribution center out to their retail stores, and in front of customers. Watch this Speed Challenge case study video produced by DC Velocity.
Pack-to-Light: Apparel and Accessories Retail
Charlotte Russe utilizes Lightning Pick’s pack-to-light solution to efficiently break down full cases of merchandise into store cartons. Unique software enables them to add more store locations without adding to the physical layout of their distribution center.
Pick-to-Light Light Directed Picking for Order Fulfillment Pick-to-light is acknowledged to be the fastest operator-based picking strategy available to...
Pick-to-Light for Manufacturing Lighting up lean manufacturing. Pick-to-light is an ideal poka-yoke (error proofing) device for reducing errors and...
Put-to-Light Light-directed order sortation. The LP Put solution optimizes batch picking and high-speed sortation operations with a process sometimes...
Light Frames Portable Light Directed Order Picking Frames. Mere inches thick, portable or fixed light frames are sturdy, welded...
Picking Carts Batch Picking and Sortation System. Lightning Pick's cart-based applications optimize batch picking operations by reducing walking/travel time,...
LP Light Sled Optimize cluster picking efficiency. Easy to learn and use, the LP Light Sled combines the benefits...
LP Zone Free Zoneless, scan-free, box-to-picker solution. The LP Zone Free automated box-to-picker solution empowers pickers to achieve higher...
Complementary Applications Enhance your light-directed picking system with multiple add-on technologies. Lightning Pick offers complementary picking technologies and automation...