High-Speed Sortation

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The Ultra-Fast Small-Parts Sortation System

The Wind Sorter is a unique small-parts sortation system that uses air to label and divert product at incredible rates of speed. The Wind Sorter is the fastest sorter in its class, sorting over 300 parts per minute.

High-Speed Sortation Process

The Wind Sorter is designed for processing a wide variety of small products, such as CDs, DVDs, sleeved videos, clamshell videos and audio cassettes.

Wind Sorter Induction

Induct

The system features a single infeed operator product staging method at the automatic induction point, far faster than the slower “pick and turn” method.

Barcode Reader

Bar Code Reader Array

A Bar Code Reader Array is capable of reading bar codes from five different sides for read rates of approximately 100%. Strategically placed bar code readers mean no special orientation is needed for returns or putaway-sortation.

Print and Apply Label on CDs

Print & Apply

A high-speed label applicator accurately applies the label, while an opposing force of air holds the product in place. Our unique method eliminates mechanical devices and avoids downtime for thickness adjustments. Quickly apply a variety of labels including security labels, one and two dimensional bar code labels, coupons and regional and store price labeling, among others.

Lightning Pick Wind Diverts

Wind Diverts

Before descending into containers (including cartons, bins or vertical stackers), the wind-diverted product is gently slowed by high-density impact curtains for safe handling.

Lightning Pick Pickman

Applications

Order fulfillment
eCommerce fulfillment
Returns processing
Pre-pack generation
Put-away-sort
Collation

LIGHTNING PICK SOLUTIONS

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Pick-to-Light for Order Fulfillment
September 23, 2013August 14, 2023, Primary Products, automated order picking, digital picking, each picking, error-proofing, lean manufacturing, light-directed picking, lightningpick, LP primary product, order fulfillment systems, order picking, order picking systems, pack-to-light, paperless order picking systems, paperless picking, pick by light, Pick-to-Light, pick-to-light systems, pick-to-light technology, picktolight, put-to-light, warehouse picking software, 0

Pick-to-Light Light Directed Picking for Order Fulfillment Pick-to-light is acknowledged to be the fastest operator-based picking strategy available to...
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Pick-to-Light for Manufacturing
September 23, 2013May 8, 2023, Primary Products, automated manufacturing, build by light for manufacturing, build to light, build2light, digital picking, error-proofing, just in time, kaizen, kanban, kitting to light, lean manufacturing, light curtains, light directed assembly, light-directed lean, light-directed picking, Lightning Pick, lightningpick, paperless picking, parts assembly, parts picking, pick by light for manufacturing, Pick-to-Light, pick-to-light assembly, pick-to-light error proofing, pick-to-light for manufacturing, poka yoke, quality picking, RF picking, Six Sigma, six-sigma-quality, total quality management, 0

Pick-to-Light for Manufacturing Raynor Garage Door Case Study Since 1944, Raynor has been an industry leading manufacturer of commercial...
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Put-to-Light
September 23, 2013July 26, 2022, Primary Products, batch picking, e-commerce order fulfillment, light-directed picking, light-directed sortation, lightningpick, LP primary product, LP Put, order fulfillment systems, order picking systems, order sortation, pack-to-light, paperless order picking systems, paperless picking, Pick-to-Light, PTL, put by light, Put Wall, put walls, put workstations, put-to-light, put-to-light systems, puttolight, putwall, putwalls, 0

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Light Frames
July 28, 2017October 21, 2020, Primary Products, batch picking, e-commerce order fulfillment, light-directed picking, light-directed sortation, lightningpick, LP primary product, LP Put, order fulfillment systems, order picking systems, order sortation, pack-to-light, paperless order picking systems, paperless picking, Pick-to-Light, PTL, put by light, Put Wall, put walls, put workstations, put-to-light, put-to-light systems, puttolight, 0

Light Frames Portable Light Directed Order Picking Frames. Mere inches thick, portable or fixed light frames are sturdy, welded...
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Pack-to-Light
September 23, 2013January 24, 2022, Primary Products, LP Pack, pack-to-light, put to store, store order replenishment, 0

Pack-to-Light Put-to-light for retail store replenishment. Not all put-to-light applications are the same. LP Pack provides a highly sophisticated...
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Picking Carts
September 23, 2013December 29, 2022, Primary Products, automated picking cart, batch picking carts, LP Cart, LP primary product, pick carts, picking carts, RF picKart, 0

Picking Carts Batch Picking and Sortation System. Lightning Pick's cart-based applications optimize batch picking operations by reducing walking/travel time,...
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LP Light Sled
August 20, 2015June 2, 2017, Primary Products, Cluster picking, LP Light Sled, LP primary product, mobile pick-to-light, pick and put to light, Pick-to-Light, 0

LP Light Sled Optimize cluster picking efficiency. Easy to learn and use, the LP Light Sled combines the benefits...
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Light Tower
June 30, 2021May 31, 2023, Primary Products, Cluster picking, LP primary product, mobile pick-to-light, pick and put to light, Pick-to-Light, 0

Pick-MAX Light Tower Pick-to-Light System for Goods-to-Person Picking Pick-MAX Light Towers add the speed and accuracy of pick-to-light to...
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LP Zone Free
August 20, 2015October 21, 2020, Primary Products, bucket brigade picking, LP primary product, LP Zone Free, mpower pick, mpower platform, pick and put to light, Pick-to-Light, pick-to-light on conveyor, put-to-light, VDT, virtual data tag, warehouse control system, zone free pick-to-light, zone free picking, Zoneless picking, 0

LP Zone Free Zoneless, scan-free, box-to-picker solution. The LP Zone Free automated box-to-picker solution empowers pickers to achieve higher...
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Complementary Applications
September 2, 2015October 21, 2020, Primary Products, automated bagging, automated box, automated document insertion, Container routing, PANDA, pick by light, Pick-to-Light, print & apply labeling, print and apply labeling, QC workstation, RF picking, voice picking, Voice-directed picking, 0

Complementary Applications Enhance your light-directed picking system with multiple add-on technologies. Lightning Pick offers complementary picking technologies and automation...

LP COMPLEMENTARY APPLICATIONS

RF Picking

QC Workstations

Container Routing

Print-and-Apply Labeling

Order Finishing Systems

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