Solutions

Explore the Lightning Pick systems below, each purposefully engineered to optimize your unique application, process, and requirements.

A distribution center employee using a put wall to sort items for ecommerce orders.

Lightning Pick Fulfillment Systems

All Lightning Pick products utilize the same proven hardware platform and software architecture, so they can be deployed as point solutions or integrated into facility-wide systems. Lightning Pick is a highly developed, fully versioned product offering a strong upgrade path and stable investment protection.

Pick-to-Light for Order Fulfillment

► LP Pick

Lightning Pick’s flagship product, LP Pick, offers configurations that maximize picking efficiency, accuracy and productivity for high-velocity SKUs (where the 80/20 rule typically applies), in a relatively dense warehouse footprint and that are low to medium in number.

Pick-to-Light system on manufacturing workstation being used to pick parts and build products.

Pick-to-Light for Manufacturing

► LP Pick for Manufacturing

Light-directed error proofing systems improve quality, eliminate defects and minimize downtime. LP Pick offers multiple picking, kitting, assembly and sequencing systems to meet different installation sizes, levels of complexity and production environments.

Employee using put wall solution from Lightning Pick to sort ecommerce orders.

Put Walls for Order Sortation

► LP Put

Put stations, put walls and other light-directed sortation systems are an efficient way to sort containers filled with batch-picked, mixed-SKU merchandise into individual, direct-to-consumer orders. Put-to-light is a highly effective solution for e-commerce order fulfillment operations.

Light-directed put to store system with retail store cartons on shelving.

Pack-to-Light for Retail Replenishment

► LP Pack

LP Pack is a highly sophisticated put-to-light solution specifically engineered for distribution centers servicing retail stores. Also called pack-to-light or put-to-store, LP Pack is ideal for retail store replenishment order fulfillment. It also optimizes cross-docking operations, where a percentage of full case quantities are broken down to store level cartons.

3PL fulfillment center employee batch picking orders with pick-to-light smart cart.

Picking Carts

► LP Cart

LP Cart optimizes batch picking operations by reducing walking/travel time, improving pick rates and increasing order accuracy. The combination of a colorful, heads-up display that leads the employee to the next pick location with put indicator lights that show where product should be placed, makes the solution easy to understand and quick to use.

Pick-to-Light sled for cluster picking and sortation system.

Pick-to-Light for Cluster Picking

► LP Sled

LP Light Sled combines the benefits of pick-to-cart, pick-to-conveyor, pick-to-light and put-to-light order fulfillment methodologies to maximize efficiency and accuracy in cluster picking of multiple orders simultaneously. The LP Light Sled can be configured to pick a single SKU to multiple orders, or multiple SKUs to one order.

Fulfillment center employee looks at her wrist mounted RF device with ring scanner for order picking directions.

RF Picking

► LP RF Picking

RF Picking gives you a simple, cost-effective way to add paperless picking for low-volume or slow-moving SKUs — perfect when full pick-to-light hardware doesn’t make sense. With RF Picking, existing or new handheld scanning terminals show the correct bin or location and required pick quantity.

Projection Picking System

► LP Projection

Lightning Pick’s Projection Picking System turns any workstation into a dynamic, visual picking hub — using a laser projector to cast picks, part-details, instructions or even video directly onto bins, shelves or work surfaces. It’s the flexible solution for high-variability environments where instant layout changes, error proofing, and scalable picking or kitting matter most.

Pick-to-Light module illuminating on a frame picking system.

Pick-to-Light on Frames

► LP Light Frames

Lightning Pick’s Light Frames transform storage and put-wall shelving into dynamic, light-directed picking and sorting systems — with sturdy, welded frames pre-equipped with pick-to-light modules spaced to match your rack or bin layout. Offered as fixed or mobile systems with casters.

Zoneless Pick-to-Light

► LP Zone Free

LP Zone Free is an automated, box-to-picker solution achieved with precise integration between intelligent conveyor controls and pick-to-light systems. The result is a solution than transcends classic zone picking applications by
eliminating 40 – 70% of excessive scanning, box handling, or other non-picking related tasks.

A container being intelligently routed on automated conveyor, distribution center in the background.

Order Completion Systems

► LP Complementary Applications

Lightning Pick offers multiple complementary picking technologies and automation solutions — including print-and-apply, container routing, order finishing systems and more. Lightning Pick’s capabilities increase productivity end-to-end across multiple areas and processes in your distribution center, including order fulfillment.