Order Fulfillment Automation Solutions

Lightning Pick’s flagship product, LP Pick, offers configurations that maximize picking efficiency, accuracy and productivity for high-velocity SKUs (where the 80/20 rule typically applies), in a relatively dense warehouse footprint and that are low to medium in number.

Light-directed error proofing systems improve quality, eliminate defects and minimize downtime. LP Pick offers multiple picking, kitting, assembly and sequencing systems to meet different installation sizes, levels of complexity and production environments.

Put stations, put walls and other light-directed sortation systems are an efficient way to sort containers filled with batch-picked, mixed-SKU merchandise into individual, direct-to-consumer orders. Put-to-light is a highly effective solution for e-commerce order fulfillment operations.

LP Pack is a highly sophisticated put-to-light solution specifically engineered for distribution centers servicing retail stores. Also called pack-to-light or put-to-store, LP Pack is ideal for retail store replenishment order fulfillment. It also optimizes cross-docking operations, where a percentage of full case quantities are broken down to store level cartons.

LP Cart optimizes batch picking operations by reducing walking/travel time, improving pick rates and increasing order accuracy. The combination of a colorful, heads-up display that leads the employee to the next pick location with put indicator lights that show where product should be placed, makes the solution easy to understand and quick to use.

LP Light Sled combines the benefits of pick-to-cart, pick-to-conveyor, pick-to-light and put-to-light order fulfillment methodologies to maximize efficiency and accuracy in cluster picking of multiple orders simultaneously. The LP Light Sled can be configured to pick a single SKU to multiple orders, or multiple SKUs to one order.

The LP Zone Free automated, box-to-picker solution empowers pickers to achieve higher performance by executing more of their key, value-add task: picking. Controlled by groundbreaking MPower Technology™, this solution eliminates scanning, excessive box handling and other non-picking related activities that can monopolize 40–70% of total picker activity.

Lightning Pick offers multiple complementary picking technologies and automation solutions — including print-and-apply, container routing, order finishing systems and more. Lightning Pick's capabilities increase productivity end-to-end across multiple areas and processes in your distribution center, including order fulfillment.